• Sulphonation production line

Sulphonation production line

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Sulphonation production line

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No.

Equipment Name

Item No.

Specification

Operating Data

Construction Material

Qty

Stream

Temp. ()

Pressure (MPa)

1

Roots blower

C-101

Q=2,100 m3/h,    P=0.098 MPa, Type TRQ

Air

100

0.098

C.S.

1

2

Glycol chiller

RG-101

power for refrigeration :100 kW  screw compressor

Glycol, water

Minus 3

0.3

combined material

1

3

Glycol cooling pump

P-101

Q=35m3/h,P=0.3 MPa

Glycol, water

0

0.3

C.S.

1

4

Glycol recirculating pump

P-102

Q=35 m3/h,P=0.3 MPa

Glycol, water

0-Minus 3

0.3

C.S.

1

5

Air cooler water-cooled

E-101

Finned:F=60 m2

Air,water

0-8

0.3

Copper/              Aluminum

1

6

Air cooler glycol-cooled

E-102

Finned:F=180m2

Air, glycol

0-8

0.3

Copper/              Aluminum

1

7

Glycol tank

V-101

Proprietary Equipment

Glycol

0-3

Ambient

C.S.

1

8

Air dryer

V-102A/B

Proprietary Equipment

Silica gel and air

5-250

0.08

C.S.

2

9

Regenerating-air cooler

E-103

Finned:F=80 m2

Air and cooling water

250-35

8 kPa

Copper/           Aluminum

1

10

Regenerating-air heater

E-104

Finned:F=80 m2

Air and steam

250

8 kPa

Copper/              Aluminum

1

11

Regenerating fan

B-101

Centrifugal,  Q=3,500 m3/h,   P=8 kPa

Air

250

8 kPa

C.S.

1

12

Liquid sulfur dosing pump

P-201

Q=100 L/h,P=0.8 MPa

Liquid sulfur

150

1

1Cr18Ni9Ti

1

13

Liquid sulfur filter

F-201

Proprietary Equipment

Liquid sulfur

150

Ambient

C.S.

1

14

Sulfur melting tank

V-203

Proprietary Equipment

Liquid sulfur

150

Ambient

C.S.

1

15

Sulfur Combustion  furnace

FO-201

Proprietary Equipment

SO2

700

0.06

Refractory material

1

16

SO2 Cooler

E-201

Proprietary Equipment

SO3.air

700-450

0.06

1Cr18Ni9Ti/C.S. pipe

1

17

Preheating furnace

FO-202

Proprietary Equipment

Hot air

700

0.06

C.S./refractory

1

18

Burners unit

FO-202

150,000cal

diesel oil

800

0.06

C.S.

1

19

SO3 Cooler

E-202A/B

Proprietary Equipment

SO2/air

450-50

-0.95

C.S.

2

20

SO2 Converter

R-201

Proprietary Equipment

SO2/SO3

420-620

0.05

C.S.

1

21

SO2 Filter

F-202

Proprietary Equipment

SO3.acid

50

0.04

C.S.

1

22

SO2/SO3 Cooling Fan

B-201

Q=7,000 m3/h,  P=6,200 Pa

Air

Ambient

6 kPa

C.S.

1

23

Oleum collector

V-202

Proprietary Equipment

Oleum

100

0.05

C.S.

1

24

Oleum Pump

P-202

Q=18.4 L/min, P=0.6 MPa

Oleum

50

0.6

1Cr18Ni9Ti

1

25

Sulfonation Reactor

R-301

Multi-tube falling film with secondary protecting air,24 Tubes

Oleum

60

0.03

316L

1

26

Organic Dosing Pump

P-301

1,500 L/h,P=0.6 MPa

LAB

Ambient

0.15

1Cr18Ni9Ti

1

27

Organic Level Tank

V-301

Proprietary Equipment

LAB

Ambient

0.1

1Cr18Ni9Ti

1

28

Organic Feed Pump

P-302

Q=3 m3/h,P=0.2MPa

LAB

Ambient

0.15

1Cr18Ni9Ti

1

29

Gas-Liquid Separator

V-302

Proprietary Equipment

Sulfonic acid, exhaust gas

50

0.02

1Cr18Ni9Ti

1

30

Cyclone Separator

F-301

Proprietary Equipment

Sulfonic acid, exhaust gas

50

0.015

1Cr18Ni9Ti

1

31

Cooling Water Pump

P-305

Q=100 m3/h,          P=0.3 MPa

Water

Ambient

0.3

C.S.

 

32

Digester

V-303

Proprietary Equipment

Sulfonic acid

50

Ambient

1Cr18Ni9Ti

1

33

Hydrolizer

R-302

A static mixer

 Sulfonic acid

50

0.3

1Cr18Ni9Ti

 

34

Product Acid discharge Pump

P-304

Q=2 m3/h,P=0.6 MPa

Sulfonic acid

50

0.3

1Cr18Ni9Ti

1

35

Electrostatic Mist Precipitator

F-401

Capacity Q=2100 m3/h,voltage 60 kV

Exhaust gas

40

0.005

C.S.

1

36

Heating fan

B-401

Q=1,500 m3/h,          P=6000Pa

air

Ambient

6,000

C.S.

1

37

Scrubber

T-401

Proprietary Equipment

Exhaust gas/caustic

50

0.005

P.P.

1

38

Caustic recirculating pump

P-401

Q=25 m3/h. P=0.3 MPa

Caustic solution

25

0.3

C.S./TPEF

1

39

Caustic dosing pump

P-402

Q=50 L/h. P=0.6 MPa

Caustic solution

25

0.3

1Cr18Ni9Ti

1

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